Cast-in-Situ Formwork
Replaces Brick Walls
With a Single Poured
Concrete Wall

A modular plastic system for forming cellular lightweight
concrete walls in place - window frames, door frames, and
electrical conduits fixed before the pour, so there's no
follow-up masonry or chasing.

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Lightweight

Modular

No Brickwork Required

100+ Reuses

Faster Installation

Easy Handling

Low Maintenance

Excellent Concrete Finish

No Crane Required

Why Contractors Are Replacing Brickwork With Poured Walls

Brick and block walls are laid one unit at a time,
then chased open again for every electrical point and
conduit. Each step adds labour, time, and a fresh set
of finishing defects to fix before painting.

Nova Cast-in-Situ Formwork replaces that sequence with
a single poured wall. Window frames, door frames, and
electrical conduits are fixed inside the panel before
the pour, so the wall comes out with everything already
in place – no chasing, no re-plastering.

The system is built around cellular lightweight concrete,
pumped directly into the panels, and has already been adopted
for internal walls on residential and township projects,
including in Gurgaon and Lucknow.

Timber Moulds Warp

Steel Moulds Rust

Heavy Crane Dependency

Poor Surface Finish

Where Cast-in-Situ Walls Make the Biggest Difference

Residential & Township Projects

Internal and partition walls poured in one sequence per floor, with door and window openings already formed. Suitable for: Apartments, township internal walls, partition walls

Low-Cost & Mass Housing Projects

A faster, lower-labour alternative to brickwork across repeated housing units. Suitable for: Affordable housing, EWS/LIG housing, resettlement colonies

Commercial Interiors & Office Fit-Outs

Partition walls cast to a finished standard without a separate plastering step. Suitable for: Office partitions, retail fit-outs, commercial interiors

Government & Institutional Buildings

Consistent internal walls across repeated room layouts, with services fixed before the pour. Suitable for: Government buildings, institutional campuses, hostels

THE CHALLENGE

OUR SOLUTION

Slow, Labour-Heavy Block Laying

One poured wall replaces hundreds of individual brick or block units.

Chasing Walls Open for Electrical Work

Conduits and boxes are fixed inside the panel before the pour, so there's nothing to chase open later.

Frame Fixing After the Wall Is Built

Door and window frames are positioned in the shuttering before casting, so the wall forms around them.

High Labour Costs

Minimal skill needed to assemble. Site labour can be trained on it within a day.

Frequent Repairs & Replacements

No rust, no swelling, no warping - the same panel performs pour after pour.

Post-Wall Plastering

A finish smooth enough to skip plastering on most internal walls

Storage Space Issues

No special storage facility needed - panels can sit outdoor, indoor, or in basements without damage.

Material Wastage

Reusable 100+ times, with a Panel Exchange Program that recovers value even at end-of-life.

What Each
Feature Delivers on Site

Cellular Lightweight Concrete Compatible

Benefit: Walls pumped and cast directly into the panel system

Business Impact: Lower dead load than conventional brick or block walls

In-Panel Frame & Conduit Fixing

Benefit: Door frames, window frames, and electrical conduits set before the pour

Business Impact: Removes a full round of post-construction chasing and fixing

Lightweight Modular Panels

Benefit: No crane, no heavy crew required for handling

Business Impact: Lower site logistics cost and faster mobilization

Smooth, Consistent Finish

Benefit: No plastering required on most internal walls

Business Impact: Direct savings on finishing labour and material across every wall

Everything Built Into the Panel Before You Pour

One System, Every Internal Wall

Partition and internal walls of any layout are formed from the same modular panel range.

Benefit:

Less inventory, more flexibility.

Prefixed Tie Rod Holes

Come with caps built in - ready to use, or seal instantly when idle.

Benefit:

No last-minute drilling or misalignment.

Pump-Ready Panel Design

Panels are built to take directly pumped concrete without blowouts at the joints.

Benefit:

Faster pours with fewer site adjustments.

100% Recyclable

Fully recyclable at end-of-life, reducing the project’s carbon footprint.

Benefit:

Supports sustainability goals without compromising performance.

What Your Project Gains

Nova Plastic Formwork System is engineered to help you save time, reduce cost and deliver better - every single time.

Area	Gain
Time	One poured wall replaces days of block-by-block masonry
Labour	Up to 30% savings; minimal skilled manpower required
Quality	Smooth, plaster-free finish with frames and conduits already in place
Safety	Lightweight panels reduce manual handling load compared to block laying
Cost	Lower cost per wall than brick or block masonry over a repeat housing project
Maintenance	No annual maintenance cost - no rust, no swelling
Storage	No special storage facility required
Transport	Lightweight panels reduce logistics cost
Reusability	100+ reuses per panel, with Panel Exchange for old stock
ROI	Payback in 6-12 months across 30-40 repetitions

“The surface quality is very good - earlier, with other systems, sealing was difficult and grout kept leaking. With Nova, there's no such problem.”

- Site Engineer, Ahluwalia Contractors

Still Replacing Wood After Every Few Uses? It's time to talk!

contact@novaformworks.com

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FAQs

Let’s Discuss Your Project

Still have questions?
Our team is ready and waiting to help.

Get in touch

It's a modular plastic formwork system used to pour internal and partition walls directly on site, replacing brick or block masonry.

It forms cellular lightweight concrete walls - typically internal and partition walls - cast in place instead of built unit by unit.

Yes. Frames and electrical conduits are positioned inside the panel before casting, so the wall comes out with them already built in.

Faster wall completion than brickwork, no post-pour chasing for electrical work, and a smooth finish that mostly skips plastering.

Yes - panels can be assembled by site labour with minimal training, without cranes or welding.

No. This system pours individual walls in place using cellular lightweight concrete - it's not designed for combined wall-and-slab monolithic pours.

Steel formwork reduces speed, tires labour, and stretches the day.

Give us a call @+91 7065060355

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Cast-in-Situ Formwork
Replaces Brick Walls
With a Single Poured
Concrete Wall

Take a Free Tour to Cast-in-Situ Formwork